MASK MAKING
The most critical element of having a mask mailbox is having masks!
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Here you can find a basic pattern, some pointers on variations, and some basic packaging ideas.
THE TIES
We have three kinds of ties that rotate through the box. Any are great—it’s just a question of what you want to make! Most mask patterns can accommodate any kind you'd like to use.
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Pictured below are examples of three kinds of ties.
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T-SHIRT: T-shirt ties take a little longer, but they are the most flexible and universal for sizing because they can be tied to fit anyone. It's really easy to recycle old t-shirts to make them, which makes them an excellent low-budget choice. I demonstrate how to make t-shirt ties in the video on the right (or below on mobile), which I made for another mask maker early in the process.
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ELASTIC: Elastic ties are less hassle to prep, but they can be harder to sew on your sewing machine. I cut the elastic the same length as the width of the mask.
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CROCHET: Crochet ties are just fun, and easy on sewing machines. They are super soft and especially comfortable for those who might be sensitive to the feel of elastic on their ears. I'd suggesting making the length of the ties the same as the width of the masks.
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There is more than one way to make a mask and all of us mask makers have a slightly different pattern. At the end of the day, it doesn't matter what kind of pattern you or your makers choose, just do what works best for you!
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A good rule of thumb is to use two layers and 100% cotton for good effectiveness and durability.
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Here is a simple pattern that I used getting started. It's great for beginner sewers like me.
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A comparison of sizes is pictured to the left. The biggest mask on the bottom is made using the pattern linked above. The smaller masks are two kid sizes, one large and one small.
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NOTE: when I make children's sizes, I keep the proportions in the pattern the same, but I just make them an inch smaller on each size.
THE PATTERN
THE PACKAGING
We suggest that you clean, iron, and individually package each mask in plastic bags to keep germs to a minimum. A lot of people will pick up a mask while on their way to a place where they need to use it, so you want to make sure that they are wear-ready.
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We also divide the masks into two big bags to make sizing easier. We have an adult sized bag, and a kid sized bag.